THE SUCCESS WE EXPERIENCE IN OUR LARGE FRAME CELLS COMBINE ALL OUR WIRE FORMING CAPABILITIES IN A SINGLE CELL WITH ROBOTIC WELDING AS WELL AS ROBOTS FOR HANDLING THE FRAMES THROUGH THE CELL.  THIS RESULTS IN COST COMPETITIVE DIMENSIONALLY CONSISTENT LARGE WIRE FRAMES.

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WIRE FORMING CAPABILITIES

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- WIRE DIAMETERS FROM .125” TO .625” COLD DRAWN STEEL 1008 OR 1018

- TOLERANCES - +/-.030” LINEAR, ANGLES +/- 1°

- WIRE STRAIGHTNESS +/-.030” PER LINEAR FOOT

- CHAMFERS +/- .030” X 30 OR 45 DEG.

- BEND DIAMETER IS RECOMMENDED TO BE EQUAL TO OR LARGER THAN THE WIRE DIAMETER

- FOR BENDS CLOSER THAN .500” APART A SECONDARY PRESS OPERATION MAY BE REQUIRED

- IF BENDS ARE REQUIRED TO BE WITHIN .500” FROM THE END OF THE WIRE A SECONDARY TRIM OPERATION WILL BE NEEDED

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ROBOTIC MIG WELDING 

-(METAL INERT GAS – M.I.G.) WELDING IS AN AUTOMATIC OR SEMI-AUTOMATIC ARC WELDING PROCESS 

-CONTINUOUS AND CONSUMABLE WIRE ELECTRODE AND A SHIELDING GAS ARE FED THROUGH A WELDING GUN

-DRAWING CALLOUTS SHOULD BE STATED AS A FILLET WELD WITH CALLOUT TO A MINIMUM FILLET SIZE AND MINIMUM LENGTH OF THE FILLET

-MIG WELDING RECOMMENDED FOR MOST WIRE FORM APPLICATIONS

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CROSS WELD

-TWO METAL SURFACES ARE JOINED AT A CROSS SECTION ONE ON TOP OF THE OTHER

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